Clean components being the objective of cleaning machine,
filtration of cleaning fluid is the key and affects consistency
of the machine, we at Aqua Clean Systems use the best of
technology available for better performance of the cleaning machine.
A better filtration system gives longevity to bath solution, consistent
cleanliness values and better machine life with low cost operation.
Cleaning fluids are often chemically active. This
calls for a wise selection of filtration materials. Water based
alkaline chemicals are used to saponify the oils on components.
For filtration of these, SS meshes; man-made fiber felts etc. are
used.
To have control over the size or quantum of dirt coming
in the parts washers, it is necessary to add some features that
reduce the load on the filters. Following are some of the peripherals
that are used for this purpose.
Basket Strainers/Chip
tray:
These can conveniently handle large size of chips.
Need manual cleaning.
Bag type filters:
If coarse dirt is to be collected, a mesh type bag
is used. For low flows and fine filtration requirements polyester
felt bags are proposed. These are provided in simplex or duplex
type housings with disposable filter bags.
Self cleaning
filters:
During the filtration, suspended particles accumulate
inside the filter element. Based on preset differential pressure
or preset timer the drain open to discharge the slurry containing
solid particles. A pair of rotating brush continuously cleans the
filtering surface.
Compact paper
band filter:
These are automatic and compact design giving high
filtration efficiency. These are suitable for high flow rate and
dirt content and low operating cost.
Magnetic Separators:
Helps in removal of ferrous material thus giving cleaner
wash tank solution. The ferrous material is separated by a magnetic
drum and by using simple adjusting scraper blade.
Oil Separators
Oil skimmers:
Oil skimmers remove floating oils on the storage tank
of water based washing fluid, removing some dirt along with it.
They are available in disc type and belt type to suit the application.
Oil Coalescers:
Oil Coalescers help to separate oil droplets by gravity
which is in suspension in the wash tank bath. It withdraws water
and oil, separates them and returns the oil-free water, while the
oil is collected in a separate container.
Mist Separators:
Mist separators are used to extract fumes from the
wash chamber for operator comfort and separate the condensate which
is returned back to the wash tank thus letting out the fresh air
and maintaining the shop floor ambience.
Auto Dosing:
These are automatically controlled metering pumps
provided for maintaining the concentration of liquids in the tank
for critical process and your specific requirement.